Thermal Validation Systems - Wired and Wireless

The Kaye product range is relied upon by the world’s leading pharmaceutical and biotechnology companies to validate and monitor critical assets and processes like sterilization as required by governing regulatory bodies.

Kaye Validator AVS - Autoclave Temperature Mapping - Temperature Validation System

Kaye Validator AVS - Autoclave Temperature Mapping - Temperature Validation System

The Kaye Validator AVS (Advanced Validation System) is an all-in-one temperature mapping and thermal validation system that combines precise sensor measurements with all GxP requirements for calibration and traceability to national standards, while generating compliant reports and managing the validated assets and validation equipment.

Technical specifications
Analog Input: Up to 48
Thermocouples: Type T, J, K,E,B,R,N,S: 0.1°C; T+ limited range 0.01°C resolution
Scanning Speed: 48 channels per second
Internal Memory: 4 gb for data collection
Input Impedance: 10KΩ. Source greater than 10KΩ produces open circuit indication
Common Mode Rejection: 160 db (8 inputs/sec) @ line frequency
                       145 db (12 inputs/sec) @ line frequency
                       140 db @ DC
Max. Common Mode Voltage: 100V pk ch-to-ch350V pk ch-to ch to frame ground
Normal Mode Rejection: 82 db @ 60 Hz (8 inputs/sec)69 db @ 60 Hz (12 inputs/sec)
Voltage Input: 0 to 10 VDC
Resolution: 1:72,000
Voltage Input Accuracy: 30 days: ±(0.003% of reading + 2 counts + 4 microvolts)
1 year: ±(0.006% of reading + 2 counts + 4 microvolts)
Sensitivity: 0.5 microvolts/count on most sensitive range
Voltage Temp. Coef.: ±(0.1 microvolts + 0.001% reading)/°C
Compensator Temp. Coef.: ±0.01°C per °C
Input Terminal Temperature Non-uniformity: ±0.1°C from calibrated terminal
Input Ranges: -6 to 30mV, -12 to 60mV, -60 to 300mV, -2 to 10V
Environmental: Temperature: 0 to 50°C (32 to 122°F)
Relative humidity: 95% non-condensing
Power: 90 to 250 VAC, 50/60 Hz
Fuse Rating: 4A Slow Blow
Size: 190H X 411W X 381 mm D (457 mm with SIM)
7.5 in H x 16.2 in W x 15 in D (18 in with SIM)
Weight: 10.60 kg (23.4 lbs)
Battery: Lithium ion with minimum 3 hours of battery backup

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Kaye ValProbe RT (Real Time-RF)

Kaye ValProbe RT (Real Time-RF)

Newest RF Technology collecting wireless real-time temperature and pressure data Kaye ValProbe® RT (Real-Time) is a wireless thermal validation system designed around the specific thermal validation and regulatory needs of the Pharmaceutical and Biotech industries.

Technical specifications

Kaye ValProbe RT Generic Specifications

Base Station Dimensions: 7.6 in x 5.2 in x 2.2 in
 Logger Dimensions: Hight: 1,9'' / Diameter 1,4''
Logger Material: Stainless Steel 316L and Peek 
Battery Field replaceable: 3.6V Lithium
Sampling Rate: Starting at 1 sec
Data Storage: 100.000 Samples retained in non-volatile memory
Real-Time Clock Accuracy: < 15sec/day

Sensor Type 

Single Sensor 

Single and Dual Sensor 

Single, Dual and 5-Channel 

Ultra Flat Surface Sensor

Single P/T Sensor 

Sensor Length

1.5, 3, 6, 9" inches

12, 24, 36" inches

40" inches

 

 

38, 76, 152, 229 mm

305, 610, 915 mm

1000 mm

Tip Diameter

0.118"; 3mm

0.095"; 2.4mm

0.095"; 2.4mm

32mm diameter 

1/4 NPT Connection fitting

Measurement Range

-85°C to 140°C

-85°C to 400°C

-85°C to 140°C

-85°C to 140°C

0°C to 140°C / 0-5bar abs.

Accuracy

 -85°C to 140°C,     ±0.1°C

-85°C to 140°C,    ±0.1°C

 -85°C to 140°C,     ±0.1°C

 -85°C to 140°C,     ±0.1°C

 

140°C to 400°C    ±0.25°C

0°C to 120°C         ±25mb

 

120°C to 135°C     ±10mb

 

135°C to 140°C     ±25mb

 

 0°C to 140°C,       ±0.1°C

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Kaye Validator Features

Features of Validator Advance Validation System (AVS)

  • Enhanced data handling and redundancy (4-levels)
  • Expanded input capacity, types, and range
  • Improved scan time 2/sec for 48 inputs (EN554/ISO17665)
  • Stand-alone operation with Console docking station
  • Hardened, rugged Console pre-loaded with all Kaye software
  • Easy-to-operate / state-of-the-art intuitive user interface
  • Ethernet/ WiFi/ Docking Station connections
  • Asset centric concept for process equipment and Kaye hardware
  • Console capable of running existing Kaye product software
  • Improved Reporting Analysis Tool – backward compatible
  • Simplified validation (GAMP-5)

Features of Kaye ValProbe RT (Real Time-RF) (Wireless System)

  • Life data under harsh conditions via RF during validation study
  • RF-Range up to 150 meters
  • Temperature Range -85 to 400°C
  • Up to 100,000 samples per sensor
  • Scan rate down to 1 second
  • ValProbe system capacity 25 loggers / 50 sensors
  • Customer interchangeable batteries
  • Accuracy up to 0.1°C
  • Unmatched battery life

Application

  • Steam Sterilizers (Autoclaves)
  • Dry Heat Sterilizers
  • Steam in Place (SIP)
  • Water Cascade/Fall Sterilizers
  • Incubators
  • Stability Chambers
  • Freezers
  • Freeze Dryer/Lyophilisation
  • Vessels

Kaye Validator Videos

Kaye Validator AVS

Kaye ValProbe RT (Real Time-RF)